Excellence Without Compromise: Earning Trust Through Unwavering Commitment to Quality，Quality is our first priority.
Quality Assurance
As an ISO 9001:2015 and IATF 16949 certified manufacturer, Kuasu Moldtec maintains an unwavering commitment to quality and customer satisfaction. Our skilled quality team consistently applies ISO/IATF standards, SPC methodology, PPAP processes, 8D problem solving, and robust corrective action systems throughout production.
All molds are manufactured according to APQP standards using premium German and Japanese steel alloys. Each component undergoes rigorous inspection in climate-controlled conditions prior to assembly to ensure micron-level precision in every tool we produce.
Our comprehensive validation process includes complete FAI reports against customer drawings, full PPAP documentation, and Gage R&R studies for checking fixtures. Operators conduct in-process inspections during machining, followed by final QC verification of all components.
Prior to delivery or production use, every mold completes two full inspections and an 8-hour continuous dry-run test. Through our disciplined PDCA cycle of continuous improvement, we deliver injection molds and molded parts that consistently meet the highest quality standards - giving our customers complete confidence in every product.
Steel Resources, Standard Components for Molds
Quality controlled from start to delivery
At Kuasu, our tooling experts go beyond simply following customer specifications. We conduct comprehensive analyses that consider projected tool lifespan and resin characteristics to determine the optimal steel selection. Leveraging our specialized expertise, we strategically source materials through multiple vetted supply channels to ensure the ideal material solution for each application.
Steel Suppliers:
Components Suppliers:
Hot Runner System Suppliers:
Checking Gauges
Parts Measuring Capabilities, FAI Report
All incoming pre-hardened steels undergo mandatory Rockwell Hardness testing prior to machining to verify compliance with specifications. Similarly, all heat-treated and nitride steels are subjected to thorough hardness verification. These quality checks are meticulously documented and provided to customers alongside the original steel certifications.
Every mold undergoes rigorous water leak testing and cooling circuit flow rate analysis as mandatory pre-sampling procedures. Our experienced mold technicians execute these critical tests following standardized protocols to ensure optimal thermal performance.
Kuasu adheres to scientific molding principles, implementing multiple verification processes to guarantee product quality. Through this comprehensive approach, we eliminate potential mold-related defects while optimizing customer investment efficiency. By combining advanced equipment with skilled craftsmanship, we maintain consistent production of high-quality parts with reliable output.
